Mud Cleaner or mud conditioner is combination of cyclones units & shale shaker. It is popular applied for onshore drillings & offshore drilling operations. The cyclones normally have two sizes: 10inch size cyclones and 4inch size cyclones. The 10inch cyclones called Desander hydro-cyclones which can separate bigger particles from 40~100microns. However, the 4inch cyclones called desilter hydro-cyclones can separate 15~73microns smaller particles.
Mud Cleaner is normally installed after shale shaker. The fine drilling fluids passed shaker screen will drop down to catch tank, and the centrifugal pump will transfer the drilling fluids and feed to cyclones in proper pressure. Only with suitable feeding pressure, the cyclones can work well and separate the solids particles expected.
Correct operation of mud cleaner can remove more fine solids which are not necessary for the drilling operation, and reduce the working burden of decanter centrifuge. Keeping good condition of decanter centrifuge can help to save lots of operation cost for the whole mud system.
DNV Certified SKID MOUNTED Mud Cleaner is available for offshore drilling operations. Except for DNV certificate SKID, offshore platform have much higher request on paintings because of the corrosive atmosphere with high salt content. We adopt marine anti-corrosive paintings with 3layers for much better performance.
Technical Parameters of Mud Cleaner
Model MJZJ113-1S8N MJZJ113-2S12N MJZJ114-2S12N MJZJ114-3S16N Capacity (m3/h) 120 240 240 360 Desander Cone Size(in) 10 10 10 10 Number of desander cone(ea) 1 2 2 3 Desander Separation point (μm) 40~100μm (theoretical value) Desilter Cone Size(in) 4 4 4 4 Number of Desilter cone(ea) 8 12 12 16 Desilter Separation point(μm) 15~74μm (theoretical value) Working Pressure(Mpa) 0.25-0.4 0.25-0.4 0.25-0.4 0.25-0.4 Bottom shaker MJZS113 MJZS113 MJZS114 MJZS114 Weight (kg) 893 1340 1553 1520 Dimension(mm) 2312x1893x1400 2312x1893x1400 2312x1893x1400 2312x1893x1400
Technical Features of Mud Cleaner
PU material cyclones for longer lifetime
Liner Motion, Balance Elliptical Motion and Dual Motion available.
Capable to deal with heavy mud in large feeding capacity
Shaker deck angle adjustable while working, mechanical deck angle adjustment with reliable performance.
Shale shaker bottom deck made from Stainless Steel for long service life.
Heat treatment on complete shale shaker deck for High G force operation.
Pretension shaker screen for fast screen replacement, shaker size equivalent to Swaco Mongoose
Famous Brand Vibration Motors : Italy OLI or US Martin brand motors
Main electrical components is sourced from premium brands: SIEMENS, Schneider or ABB available
Different type shaker available for different application
Mud Cleaner with DNV2.7-1 Certificate SKID is available specialized for offshore drilling activities.